鲜枣果汁加工生产线500-2000kg/h保质期6-12个月-舟山市经纬食品机械有限公司

描述

500-2000kg/小时水果加工行业椰枣汁加工线/枣糖浆厂/枣醋厂

fruit machinery

对于鲜枣生产线，我们通常将干枣加入5倍的水进行预煮。

整个过程是这样的：

干枣洗涤–>分选–>预蒸煮–>制浆脱氮–>果汁储存–>果汁网滤–>果汁微滤–>巴氏杀菌–>杀菌–>灌装。

规格：

品牌名称：JWELL

型号：JW-SJP

容量2-50T/H

原材料

大号还是小号

（带或不带水果棒）

成品NFC鲜汁、浓缩汁、大枣清汁、大枣果肉

出汁率≥90%

成品糖度10-15（新鲜果汁）

成品无菌大包筒包装/玻璃瓶/PET瓶、屋顶纸箱/砖形纸箱

认证：ISO9001/CE/SGS

机器主要材料SUS304或SUS316

产地：中国

生产历史超过10年

电压380V 50Hz/110V 60hz/415V 50Hz

耗电量（Kw）节能型，约100-500kw，

操作员需要6-20人左右

冷却用水量约80-300M3

蒸汽消耗约300-5000T/H，

厂房面积约500-5000平方米

调试后12个月保修

技术参数

1、产品进料容量：500-2000kg/H椰枣加工线。

2、加工线类型：椰枣汁、椰枣糖浆生产线

3、原料：干椰枣

4、灌装机：塑料瓶：根据客户需要

Flow No.	Name	Size	Main technical parameter	Unit	Qty
A: Palm date washing system
A-1	Rollarounds metering conveyor	1T/H	Material: SUS 304 support, roller elevator, adjustalble evevating speed, machine size: 2000mmL*600mm W	Unit	1
A-2	Bubble cleaning elevator	1T/H	Material:SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hａnd hole, an overflow port, discharging port, the size is about: LWH=2500mm×1000mm×1200mm, the diameter of the baffle is: 3000mm×600mm	Unit	1
A-3	Mesh Belt sorter	1T/H	Material: SUS 304 support, food grade conveyor belt, working speed manually adjustable , with the stainless steel sorting table, machine size: 2000mm*1000mm	Unit	1
A-4	Bubble cleaning elevator	1T/H	SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hａnd hole, an overflow port, discharging port, the size is about: LWH=3000mm×1000mm×1200mm, the diameter of the baffle is: 5000mm×600mm	Unit	1
	Subtotal A:
B: Pulping system
B-1	Sprial pre-boiler	1T/H	Material: SUS 304, U-shape tank, thermal insulation, with dimple pad , top open cover, easy to clean, and the boiling time is frequency adjustable( no less than 20min). capacity designed as to dry date.	Unit	1
B-2	Temperature control system		Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brａnd stop valve, filter and pressure gauge etc.	Set	1
B-3	Stone washer	5T/H	SUS304 support, with ABB motor	Unit	1
B4	Screw conveyor for waste	1T/H	SUS304, the diameter is 200mm, and the length is about 5000mm	Unit	1
B-5	Buffer tank	1000L	SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer. With CIP cleaning balls, inlets for pure water and material	Unit	2
B-6	Screw pump	5T/H	The material contact parts are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation	Unit	2
B-7	Double stage pulping machine	5T/H	Main material for equipment is SUS304 stainless steel, material for frame support is SUS304 stainless steel rectangular steel, first step speed is 960r/min, mesh is 1.5mm, second step speed is 1200r/min, mesh is 0.8mm, variable frequency adjustable	Unit	1
B-8	Tubular cooler	5T/H	SUS304, one section, using tower water for cooling, and the difference of the material temperature is 70-50℃	Unit	1
B-9	Pulping platform		Carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,LWH=8000mm×3000mm×2000mm	Unit	1
	Subtotal B:
C: Enzyme system
C-1	Enzyme adding system	100L/H	The whole system include: Enzyme dissolving tank (SUS304, single layer, 100L, half open cover, Enzyme tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), and with 2 prinkler heads 1/2”	Set	1
C-2	Enzymolysis tank	5000L	SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valveat the bottom	Unit	4
C-3	Centrifugal pump	10T/H	SUS304, lift 24m, machinery seal	Unit	1
C-4	Enzyme platform		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, LWH: 9000mm×800mm×2500mm	Set	1
	Subtotal C:
D: First stage filtering and pasteurization system
D-1	Vacuum drum filter	5T/H	Main material SUS304, with drum filter, with vacuum system, stainless steel collection vat for filter liquid, with waste slicker, screw waste conveyor, stainless steel operating platform, and electric control cabinet	Set	1
D-2	Centrifugal pump	10T/H	SUS304, lift 24m, machinery seal	Unit	2
D-3	Storage tank	5000L	SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom	Unit	1
D-4	Pasteurizer	5T/H	Tubular type, LOGO temperature auto control, mateial inlet temperature: 40-50degree, sterilizing temperature: 85-95degre, holding time 15 seconds, material outlet temperauter 45-55degree, with self CIP cleaning uint	Unit	1
	Subtotal D:
E:Clarification system
E-1	Circulation tank	10000L	SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom	Unit	1
E-2	Centrifugal pump	10T/H	SUS304, lift 24m, machinery seal	Unit	3
E-3	Cleaning water tank	10000L	SUS304, PU insullation, airtight manhole, cone type cover, ladders, digital thermometer, glass liquid level gauge, over flow vent, adjustable feet and tie rodvalve at the bottom, with coil pipe heating device inside	Unit	1
E-4	Horizontal spiral separator	5T/H	Automatic deslagging, with the starting control cabinet, main and auxiliary motor are variable frequency adjustable	Set	1
E-5	Screw conveyor for waste	1T/H	SUS304, the diameter is 200mm, and the length is about 5000mm	Unit	1
E-6	Buffer tank	500L	SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets	Unit	1
E-7	Ultra filter	5T/H	SUS304, with cleaning equipments, fully-automatic control, the main control parts all adopts international brand, with feeding pump; Inlet material brix: 12-15brix, filtering area: around 210sqm, operating temperature: 45-54degree, normal working pressure: inlet pressure:5 bar, outlet 1 bar. membrane filtering speed: about 2.8m/s	Unit	1
E-8	Platform for separator		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, Machine size: LWH=5000mm×2500mm×2000mm	Unit	1
	Subtotal E:
F. De-coloration system
F-1	Temporary storage tank	10000L	SUS304, use PU as insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom	Unit	1
F-2	Centrifugal pump	10T/H	SUS304, lift 36m, machinery seal	Unit	1
F-3	Resin regeneration tank	6000L	SUS 316L, double layer thermal insulation, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, steam coil pipe heating. manual temperaure control, glass liquid level guage	Unit	1
F-4	Acid dissolving tank	1000L	SUS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, glass liquid level guage	Set	1
F-5	Alkaline Recovery Tank	3000L	SUS 316L, single layer, cone type vover, breathing valve, digital temometer, glass liquid level guage	Unit	1
F-6	Centrifugal pump	10T/H	SUS304, lift 36m, machinery seal	Unit	1
F-7	Resin decoloraton unit	5T/H	Material; SUS 304, 2 sets of 6m³ resin tank, easy to load materiall and unload material, the resin can be recoveable , and the resin to be confirmed after the experient by clients	Unit	1
F-8	Duplex filter	10T/H	SUS 304 stainless steel, mesh size: 200m, nylon filter bag, duplex type	Set	1
F-9	Operating platform		Operating platform for resin system	Unit	1
	Subtotal F:
G: Concentrate system
G-1	Storage tank	10000L	SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom	Unit	1
G-2	Centrifugal pump	10T/H	SUS304, lift 24m, machinery seal	Unit	1
G-3	Triple effect falling film concentrator	4T/H	Product contact: SUS 304, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream	Set	1
G-4	Paper filtration	1T/H	Plate precision filtration, 0.5um; SUS 304 plate material, paper filtration	Unit	1
G-5	Tubular cooler	1T/H	SUS304, one section, using tower water for cooling, and the temperature difference of the product is 60-40℃	Unit	1
G-6	Storage tank	3000L	SUS304, three layers, with dimple jacket, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom	Unit	1
G-7	Rotary pump	1T/H	The material contact part is SUS304, 0.6MPa, speed adjustable by hａnd wheel	Unit	1
G-8	Operating platform		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, Machine size: LWH=5000mm×800mm×2000mm	Unit	1
	Subtotal G:
H:Sterilizing and filling system
H-1	Tube-in-tube sterilizer	1T/H	Adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit	Unit	1
H-2	Degas unit	1T/H	Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, also the aroma recovery unit;Labom Differential pressure sensor control level	Unit	1
H-3	Bottle filling machine	1T/H		Set	1